CanZE

As the original head lights are what we call “glowing nails”, I decided to replace the bulbs with HID (“xenon”) types last summer at the Zoe drivers meeting. It does entail some cutting in the rubber cap and a small metal clip, but all in all it was rather doable, about 10 minutes work per lamp. I must say it is something I would never want taken away anymore. Visibility is so much better. And the white-blue light fits the Zoe pretty good. Recommended.

Still it wouldn’t be fair not to state the drawbacks.

• Sometimes one of the HIDs won’t start. It is a rather common problem. I always check the reflection. Switching off for 20 seconds usually solves the problem.
• HIDs have a start-up time of roughly 30 seconds. As the Zoe has projector lamps with mechanical shutters, flashing during daytime is impossible.

Development of LEDs has been going at a crazy pace. Temperature management seems to have been the most serious issue. A few fellow drivers have installed these types of LEDs and are reporting good results. The fanned out copper mesh wire seems to cool the thing quite effectively. I am not 100% convinced of the longevity but the light is comparable to the HIDs and the two mentioned issues are non-existent.

Edit: Harm Otten posted his experience with two LED headlight systems in his ZOE here (in Dutch but google translate is your friend). Based on that, if I had to do it again, I’d use the ones he installed instead of the HIDs.

BTW, the tail lights are LEDs and integrated in the lamp holder. Braking and Turn-signal are colored traditional bulbs.

A few pictures of the battery pack of the Zoe opened up. Enjoy!

In the Dutch Renault forum, the issue came up that the maximum regenerative power allowed is higher than what CanZE reports as the Max battery charge / regen kW power. Based on a few experiments of my own only, it seems the Zoe will allow double the reported power for regeneration, capped at 40 kW DC of course. After all, it is supposed to be a short burst and the amount of energy, by definition, has already been taken from the battery.

I would appreciate your findings. Just open CanZE on the driving screen and whenever the Max battery charge / regen kW is substantially below 20 kW, try to do a serious regenerative brake (from a high speed works best, i.e. a motorway exit) and see how far the DC Power kW (or if it refreshes too slow, the blue kW in the dash) shows please. Thank you!

Edit: based on my own testing it seems there is indeed a short over-power possible. The rough formula is max_charge_power * 1.65 + 3.5. More testing by Borut suggests this seems sustainable for either roughly 40 seconds, or until the total battery voltage reaches 390 volts (4.06 volts per cell), see the comments.

It should be possible to calculate the max regen power by taking the max_regen_torque (the blue bar in the driving and consumption screen) and multiply that by the wheel speed (in rad/sec). I might implement this in a test screen.

The Zoe has a crawling mode that cannot be disabled (which is unfortunate I think, but I know others differ). It needs a bit of braking to counter this crawling when at a traffic light. When the brake pedal is pressed only a bit, the motor will still push and you’re spoiling a couple of hundred watts in the motor. So, when at a red light, either press the brake a bit firm, or switch the gear to N.